Manufacturing Execution System

A Manufacturing Execution System built for real shop floors, not just dashboards.

Give every work order, machine, and operator a real-time record — from job release to finished-goods handoff — without replacing the ERP you already run.

The Problem

What's actually happening on the floor today

  • Work orders tracked on whiteboards, paper travelers, or disconnected spreadsheets
  • No real-time view of what's actually running on the line right now
  • Machine downtime and changeovers logged after the fact, if at all
  • Quality holds and rework discovered too late to prevent scrap
  • ERP shows what should happen — not what is happening
The Solution

What changes with FirstLeap

  • Work orders released, tracked, and closed digitally at the point of execution
  • Live status for every line, machine, and job — visible from the floor or the office
  • Downtime, changeovers, and OEE captured automatically as they happen
  • Quality checks and holds enforced at the operation, before the next step
  • A real-time bridge between ERP plans and shop-floor reality
Features

Everything execution needs, in one system.

Work Order & Job Tracking

Release, sequence, and close work orders digitally, with full visibility into what's running where.

Shop Floor Data Collection

Operators log output, scrap, and downtime at the machine — no re-keying after shift end.

OEE & Production Monitoring

Availability, performance, and quality roll up into OEE you can see line by line.

Digital Work Instructions

Standard work and revision-controlled instructions at the operator's station, every time.

Quality & Inspection Gates

Enforce checks before a job can move to the next operation.

ERP Integration

Sync work orders, inventory, and completions with SAP, Oracle, or Microsoft Dynamics.

Benefits

What changes on the floor.

Fewer Rejections
Quality holds enforced before defects reach the next station.
Faster Audits
Compliance and production reports generated on demand, not assembled after the fact.
Less Firefighting
Real-time visibility means problems get caught on the line, not discovered downstream.
Faster Rollout
Live on your line in weeks, not the quarters a full ERP rollout takes.
Industries

Built for batch and discrete manufacturers alike.

Dedicated industry pages are on the way — in the meantime, here's where FirstLeap fits today.

Electronics & PCB Assembly

High-mix, high-traceability lines where a single misrouted lot is a costly recall.

Automotive Components

IATF-aligned quality records and supplier genealogy on every part.

Rubber & Polymer Processing

FirstLeap's original use case — compound, cure, and inspection tracked batch by batch.

Medical Devices

Device history records and lot traceability built for regulatory scrutiny.

Food & Beverage Processing

Ingredient lot tracking and recall precision from intake to case pack.

Industrial Equipment

Work-order execution and inspection records for lower-volume, high-complexity builds.

How It Works

Three steps, running continuously.

01

Release the Work Order

Jobs are released to the floor digitally, sequenced against real machine and labor capacity.

02

Capture Execution in Real Time

Output, scrap, downtime, and quality checks are logged at the point of work, automatically timestamped.

03

Close the Loop with ERP

Completions and consumption sync back to your ERP — no double entry, no end-of-shift reconciliation.

Related

Pair MES with traceability for a complete record.

FirstLeap's Manufacturing Traceability platform shares the same batch backbone as MES — run both for execution and genealogy in one continuous record, or start with Factory Digitization to replace paper on the floor first.

Get Started

See FirstLeap MES on your shop floor.

Email us — we'll set up a working demo on data close to your own.

We'll reply within one business day.

FAQ

Common questions.

What is a Manufacturing Execution System (MES)?+
An MES is software that manages and tracks production in real time on the shop floor: work order release and sequencing, machine and operator activity, quality checks, and output. It sits between your ERP's plan and what's actually happening on the line.
How is an MES different from ERP?+
ERP plans and manages resources, orders, and finance at the business level. An MES executes and records what happens on the floor in real time. FirstLeap's MES is built to run alongside your ERP, not replace it.
Do we need to replace our ERP to use FirstLeap's MES?+
No. FirstLeap is designed to run alongside SAP, Oracle, Microsoft Dynamics, or any ERP you already use, syncing work orders and completions rather than replacing planning and finance functions.
How long does MES implementation take?+
Most lines are live within weeks. We start with your highest-priority process or line and expand from there.
Can the MES connect with FirstLeap's traceability platform?+
Yes. MES execution data and traceability records share the same batch and work-order backbone, so a job's execution history and its material genealogy are part of one continuous record. See Manufacturing Traceability →
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