Manufacturing Execution System (MES) & Traceability Software for Modern Factories

Digitize production, eliminate manual records, achieve complete product traceability, and integrate seamlessly with your ERP — without disrupting existing operations.

NO PAPER LOGS · NO GUESSWORK
Batch Record Tracked
LOT NORB-22914-A
MATERIALNR/SBR Compound A12
STAGEVulcanization
TIMESTAMP14:02:37
INSPECTIONPassed — QC-118
Intake
Mixing
Curing
Inspect
Ship
The Problem
95%
of discrete manufacturers still run paper-based production processes.
27%
rely on paper for more than half of those processes.
What that costs
  • Root-cause tracing takes days instead of minutes
  • Recalls sweep entire product runs, not just the affected lot
  • Audits stall on records that can't be produced on demand
SOURCE: KYNDRYL / SDC EXECUTIVE, STATE OF MANUFACTURING
Solutions

One platform. Three problems solved.

Start with the piece you need most — expand when you're ready. Every module shares the same batch and work-order backbone.

Manufacturing Execution System

Digitize scheduling, work orders, and shop-floor execution in real time.

Explore MES →

Manufacturing Traceability

Give every batch and lot a verifiable, audit-ready record from raw material to shipment.

Explore Traceability →

Factory Digitization

Replace paper travelers and spreadsheets with a live digital record of production.

Explore Digitization →

Capabilities

Everything a batch needs to prove itself.

Raw Material Genealogy

Trace every input back to its supplier, certificate, and receiving date.

Batch / Lot Tracking

Every lot carries its full history automatically, no manual logging.

Quality & Inspection Records

Inspection results attach to the batch the moment they're recorded.

Compliance-Ready Reporting

Audit and export documentation generated straight from live records.

Real-Time Production Visibility

See where every batch and work order stands on the line, right now.

Recall Precision Tools

Isolate the exact lot affected — and only that lot.

Why Now

Manual production tracking stopped being good enough.

Export markets increasingly require verifiable production records, ERP rollouts alone don't give operators real-time shop-floor visibility, and customer audits now ask for supply-chain data most factories can't produce on the spot. Buyers and auditors are starting to treat digitization as a baseline expectation, not a differentiator.

Why FirstLeap

Built to run on the factory floor, not just in a server room.

Built for the Factory Floor

No enterprise training required — operators are entering data on day one.

Fast Implementation

Live on your line in weeks, not the quarters an ERP rollout takes.

Compliance-Ready

Audit and export records are generated in the format your buyers expect.

Full Traceability

Raw material to finished product — one continuous record, no gaps.

Scales With You

Starts where you need it most, extends across lines, plants, and processes.

Real-Time Visibility

Know the status of every batch and work order, from anywhere, at any time.

How It Works

Three steps, running continuously.

01

Capture at the Point of Production

Data is entered where the work happens — on the line, not after the fact in a spreadsheet.

02

Track Every Batch Automatically

Work orders, lots, and batches are linked stage to stage without operators re-keying anything.

03

Generate Reports Instantly

Compliance, OEE, and audit documentation is produced on demand, straight from live records.

Live On The Floor

Real-time visibility, made visible.

A working view of production status — updated as each batch moves.

Batches Processed — Last 7 Days

Sample Data
181 Mon Tue Wed Thu Fri Sat Sun

Batches Fully Traceable

Sample Data
98% Fully Traceable

Pass Rate by Product Line

Sample Data
96% 99% 94% 97% Compound A Compound B Molded Seals Extruded Profiles

Sample dashboard view — illustrative data, not live production figures.

“
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— Reserved for our first FirstLeap customer
Get Started

Want to see it on your factory floor?

Email us — we'll set up a working demo on data close to your own.

We'll reply within one business day.

FAQ

Common questions.

What is a Manufacturing Execution System (MES)?+
An MES is software that manages and tracks production in real time on the shop floor — work orders, machine and operator activity, quality checks, and output — bridging the gap between what your ERP planned and what's actually happening on the line. See FirstLeap's MES →
What is manufacturing traceability?+
The ability to trace a product's full history — raw materials, production stages, inspections, and shipment — forward and backward, on demand. See FirstLeap's traceability platform →
How is this different from an ERP system?+
ERP manages planning, resources, and finance. FirstLeap runs alongside your ERP, capturing what actually happens on the floor — execution, quality, and lot-level traceability — and can sync back into the ERP rather than replace it.
How long does implementation take?+
Most lines are live within weeks. We start with your highest-priority process and expand from there.
Does this work outside rubber manufacturing?+
FirstLeap started in rubber and polymer manufacturing and is built to extend into other batch, discrete, and process industries with similar execution and lot-tracking needs.
Is our data secure?+
Yes. Production records are encrypted in transit and at rest, with access controls scoped to your team and facility.
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